Infrastructure
High-Precision Sheet Metal Stamping
We specialize in stamping solutions engineered to meet the demanding standards of modern industries. From complex automotive brackets to precision electronic components, our products support global supply chains with excellence. + IMAGES
Engineering Excellence
- Advanced tool & die design
- Automated stamping lines
- High-volume production capacity
- Tight tolerance management
Laser Cutting Machine
3 KW laser cutting machine – 4 x 2 meter
A 3 kW fiber laser cutting machine with a 4 × 2 meter cutting bed delivers high-speed, high-precision cutting for a wide range of sheet metal applications. It is an essential asset for modern fabrication and stamping support operations.
1. High Precision & Clean Cuts
Laser cutting ensures exceptional dimensional accuracy with clean, burr-free edges, reducing the need for secondary finishing operations and improving overall part quality.
2 . Large Working Area
The 4 × 2 meter bed size accommodates standard and large sheet formats, enabling efficient processing of multiple parts in a single setup and minimizing material handling time.
3. Faster Production Cycles
With high cutting speeds and rapid positioning, the 3 kW laser significantly reduces cycle time, making it ideal for both prototyping and batch production.
4. Material Versatility
The machine efficiently cuts a wide range of materials including:
Mild steel, Stainless steel, Aluminum, Other non-ferrous metals
This flexibility supports diverse industry requirements.
Laser Marking
30w Laser Marking
The 30W fiber laser marking machine is a high-precision solution designed for permanent, high-contrast marking on metal components. It supports traceability, branding, and part identification requirements across modern manufacturing operations.
High-Precision Permanent Marking
Using advanced fiber laser technology, the machine produces clear, accurate, and long-lasting marks without affecting the structural integrity of the component.
Wide Range of Marking Applications
The system is ideal for marking:
- Serial numbers
- QR codes and barcodes
- Logos and branding
- Part numbers and batch details
This ensures full traceability and compliance with customer and industry requirements.
Laser Engraving
Laser engraving is a high-precision, non-contact manufacturing process used to create permanent, deep, and highly detailed markings on a wide range of materials. By precisely removing material from the surface, laser engraving produces markings that are durable, accurate, and visually distinct.
Permanent & Deep Marking
Laser engraving creates deep, long-lasting marks that remain clearly visible even under harsh conditions such as abrasion, heat, and chemical exposure. This makes it ideal for components requiring permanent identification.
Exceptional Precision & Detail
Advanced laser control allows for fine detailing, sharp edges, and complex designs, enabling the engraving of logos, text, serial numbers, QR codes, and intricate patterns with high accuracy.
Wide Material Compatibility
Laser engraving is suitable for various materials including:
- Stainless steel and mild steel
- Aluminum and non-ferrous metals
- Coated and anodized surfaces
- Plastics and engineered materials
Hydraulic Press
Main Ram – 600 T
A 600-ton hydraulic press is a cornerstone of advanced metal forming and stamping operations, enabling the production of complex, high-strength components with exceptional precision and consistency.
High Forming Power & Capability
With a pressing capacity of 600 tons, the machine effortlessly handles materials and demanding forming operations such as deep drawing, embossing, and heavy-duty stamping.
Superior Precision & Control
Hydraulic systems offer precise control over pressure, speed, and stroke, ensuring uniform force distribution across the die. This results in accurate dimensions, minimal defects, and repeatable quality.
Die cushion – 250 T
A 250-ton die cushion is a critical forming support system designed to deliver controlled counter-pressure during deep drawing and complex sheet metal forming operations. It ensures uniform material flow, improved dimensional accuracy, and superior surface quality in stamped components.
Controlled Counter Pressure
The 250-ton capacity provides precise and adjustable counter-force beneath the die, preventing material wrinkling, tearing, and uneven deformation during forming and drawing processes.
Ideal for Deep Drawing Applications
Die cushions are essential for deep-drawn and complex geometries, enabling smooth material flow and consistent part formation across high-strength and thick sheet metals.
Press Bed – 2200 x 1800 mm
The 2200 × 1800 mm hydraulic press bed is engineered to support large-format tooling and heavy-duty forming operations with maximum stability, accuracy, and durability. Designed for high-load applications, it provides a robust foundation for precision sheet metal stamping and forming processes.
Large Working Area
With a generous bed size of 2200 × 1800 mm, the press bed accommodates large dies, multi-cavity tooling, and complex assemblies, making it ideal for automotive, industrial, and structural components.
High Load-Bearing Strength
Manufactured from high-strength materials, the press bed is built to withstand extreme forming forces without deformation, ensuring consistent performance under continuous heavy-duty operations.
Laser Welding
1.5 kw Laser Welding
The 1.5 kW fiber laser welding machine is a high-precision, high-speed welding solution designed for clean, strong, and consistent welds across a wide range of metal components. It supports modern fabrication and assembly processes with superior control and minimal heat distortion.
High-Precision Welding
Laser welding delivers narrow, accurate weld seams with excellent penetration and minimal spatter, ensuring high-quality joints with superior appearance and strength.
Material Versatility
The 1.5 kW laser efficiently welds:
- Stainless steel
- Mild steel
- Aluminum and non-ferrous alloys
This makes it ideal for thin to medium-thickness materials and precision assemblies.
Laser Weld, clean & cutting
Laser Welding
Laser welding provides strong, clean, and highly accurate joints with minimal heat input. The focused laser beam creates narrow weld seams with excellent penetration, resulting in superior strength and appearance.
Key Benefits:
- High-precision, consistent weld quality
- Minimal distortion and reduced heat-affected zone
- Clean welds with little to no spatter
- Faster welding speeds and improved productivity
- Suitable for stainless steel, mild steel, and aluminum
Laser Cleaning
Laser cleaning is a non-contact, eco-friendly surface preparation process used to remove contaminants such as oxides, rust, oil, and residues from metal surfaces.
Laser Cutting
Laser cutting delivers high-speed, high-accuracy cutting with smooth edges and tight tolerances. It enables complex shapes and precise profiles without secondary finishing.
Laser Welding Capacity – MS, SS, AL
Our advanced laser welding capabilities enable high-precision, strong, and consistent joints across a wide range of metallic materials. Designed to meet modern manufacturing requirements, laser welding ensures superior quality with minimal heat distortion and excellent repeatability.
Mild Steel (MS)
Laser welding of mild steel delivers deep penetration and strong weld seams with smooth finishes. The controlled heat input minimizes warping and ensures structural integrity, making it ideal for automotive, industrial, and structural components.
Stainless Steel (SS)
For stainless steel, laser welding produces clean, corrosion-resistant welds with excellent surface appearance. The process maintains the material’s strength and aesthetic quality, making it suitable for precision components, enclosures, and hygienic applications.
Aluminium (AL)
Laser welding of aluminium provides accurate and consistent welds with minimal distortion, overcoming challenges associated with traditional welding methods. It is ideal for lightweight components requiring high strength and precision.
Press Brake
200 T CNC Press brake
The 200-Ton CNC Press Brake is a high-precision bending solution designed for accurate and repeatable forming of sheet metal components. Built for heavy-duty applications, it delivers excellent bending accuracy, flexibility, and productivity across a wide range of materials and part geometries.
High Bending Capacity
With a pressing force of 200 tons, the machine efficiently handles thick and high-strength sheet metals, making it ideal for structural, automotive, and industrial components.
CNC-Controlled Precision
Advanced CNC controls ensure precise angle accuracy, repeatability, and programmable bending sequences, reducing setup time and minimizing operator dependency.
4+1 Axis
The 4+1 Axis CNC Press Brake is an advanced bending solution designed to deliver high precision, repeatability, and flexibility in sheet metal forming operations. Equipped with multiple CNC-controlled axes, it enables accurate control of bending angles, back gauge positioning, and tool movement, making it ideal for complex and high-accuracy components.
Multi-Axis Precision Control
The 4+1 axis configuration allows simultaneous control of:
- Ram movement (Y-axis control)
- Back gauge positioning in multiple directions
- Additional axis for enhanced depth and positioning accuracy
This results in consistent bend angles and superior dimensional accuracy across production batches.
Bed – 3.2 meter
The 3.2 meter press brake bed is designed to support long-length and precision bending operations with high stability and accuracy. Engineered for demanding fabrication requirements, it provides a robust platform for producing consistent, high-quality bends across a wide range of sheet metal applications.
Extended Bending Length
With a 3.2 meter bed length, the press brake accommodates long and wide components, making it ideal for enclosures, panels, frames, and structural parts that require uniform bending over extended lengths.
Mechanical Press
The 30-ton mechanical press is a reliable and efficient solution for precision sheet metal stamping and forming operations. Designed for consistent performance, it is ideal for high-speed production of small to medium-sized components with excellent repeatability.
High-Speed & Consistent Operation
Mechanical presses deliver rapid and uniform strokes, making the 30-ton press well-suited for high-volume production where speed and consistency are critical.
Precision Stamping Capability
With accurate ram guidance and stable press structure, the machine ensures tight dimensional control and consistent part quality across production batches.
Versatile Applications
The 30-ton mechanical press supports a wide range of operations including:
- Blanking and piercing
- Bending and forming
- Shallow drawing
- Progressive die stamping
Tooling Compatibility
The machine is compatible with single-stage and progressive dies, enabling flexibility across different part designs and production requirements.
Cost-Effective Production
Low maintenance requirements, fast cycle times, and high productivity make the 30-ton mechanical press a cost-efficient solution for precision stamping operations.
Industries We Serve
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About Exenus
A proud member of the Nexteel Group, Exenus India Pvt. Ltd. is a leading name in sheet metal stamping, delivering high-precision components for the automobile, electronics, and general engineering sectors.
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